Condition Monitoring Software

Is the condition of your machine a black box for you? With our Condition Monitoring software, the technical status of your machines is finally visible!
Visualization of all machine data on a dashboard
Automated condition monitoring
Targeted optimization of machine performance
Collecting machine data with condition monitoring software
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Full data control
Access to all machine data — anytime, anywhere
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Relief & safety
Real-time insights without maintenance personnel
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Easy integration
Seamless integration into
existing systems
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Process optimization
Data insights enable optimization measures
achine condition monitoring for transparency across all data

Knowledge instead of assumptions — with full machine control!

Machines don't have to be a black box: our condition monitoring software gives you full transparency about the activity status — precisely, in real time and available at any time. Use data-driven insights to optimize processes, increase productivity, and use resources more efficiently.  This allows you to future-proof your production and maintenance processes for modern, efficient Industry 4.0.

This is how our software revolutionizes your Condition Monitoring

Door opener for Predictive Maintenance
Operating data such as running times, production cycles, energy consumption
Seamless integration into your IT landscape
Tailored packages and solutions
Collection of all data from a machine

Benefits of our Condition Monitoring software

With our standardized and scalable solution, you can keep an eye on the status of your machines at all times — clearly and concise on a web-based . For deeper insights, you can perform detailed analyses directly at the sensor level, giving you full control and maximum transparency. Our team of experts will help you with onboarding and ensure a fast, seamless data connection — simply and efficiently.
Real-time data on an intuitive dashboard
Seamless integration into your IT landscape
Tailored packages and solutions
Door opener for later predictive analyses
Illustration of aiomatic's software solution

Go one step further: with Predictive Maintenance

Our solution not only monitors the current state of machines, but can also use AI and data analyses to precisely predict future failures. With the help of a Health Score between 0 - 100% developed by us, you can identify errors at an early stage and optimally plan maintenance processes.
Early detection of anomalies and faults

Comprehensible health assessment

Visual analysis to identify the causes of failure

Examples of success from industry

Large industrial plant in the energy sector
Gas storage & compressor
Monitoring of the entire system, in particular the fast-rotating, sensitive turbines.
Section of a machine for processing animal feed
Milling machines for animal feed
Monitoring of storage temperatures and drive performance for reliable & efficient production.
Illustration of a complex coating system
Inline coating machine
Monitoring of the pumps required for the water cycle in the coating plant.

Frequently asked questions

Here you can find answers to the most common questions about condition monitoring and our software solution.
Our Condition Monitoring software serves as a digital maintenance assistant by monitoring the status of your machines and systems in real time. With precise data analyses and clear visualization on our web-based dashboard, the solution can help you optimize maintenance cycles, avoid unplanned downtimes and sustainably increase the efficiency of your production processes.
Our software is connected to your machine sensors via a digital interface and then collects machine data such as vibrations, temperatures or pressure around the clock. This data is analyzed in real time and presented to you clearly on a dashboard. If necessary, you can dive in detail at the sensor level to perform more in-depth analyses. If you want to plan Predictive Maintenance, you can activate our alerts so that you are immediately notified when there are significant data discrepancies.
With a Condition Monitoring solution, you have full access to your machine data — clearly presented in an intuitive dashboard. This is the first important step in being able to carry out analyses, identify errors at an early stage and identify potential for optimization in your machine processes.
Machine Vibration Monitoring means monitoring vibrations in machines in order to identify operational irregularities at an early stage. By using sensors, vibrations are recorded and analyzed to identify wear or malfunctions. This method helps prevent damage to components, minimize downtime, and extend the life of machines.
Condition Monitoring and Predictive Maintenance differ in their approach to plant monitoring: While Condition Monitoring monitors the current status of machines in real time, targets Predictive Maintenance based on this data and forecasts, aims to predict future maintenance requirements. Predictive Maintenance therefore goes one step further by not only identifying problems, but also predicting them early on in order to avoid unplanned outages. Both approaches contribute to the optimization of operation and maintenance, with Predictive Maintenance being particularly efficient through AI-based analyses.
We don't offer a free trial of our software for your live environment. However, we would be happy to take you through our application in a personal appointment and provide you with access to our demo dashboard so that you can discover all features and analyses. If you are unsure whether our software is suitable for your use case, we recommend that you carry out a Proof of Concepts (PoC) with us.
According to your requirements, we offer various packages for our SaaS model. In addition, the price depends on the number of data channels you have.
Foto von Mitarbeiter bei aiomatic

Any further questions?

Our expert Kim Barthel is happy to advise you!