Retrofit & Predict package: Monitoring rotating equipment

Our Retrofit & Predict package for rotating equipment gives you full control over the health status of your machines — simply, quickly and reliably. Together with our partner KSB, we offer you a unique solution — from sensor installation to continuous data monitoring.
Picture of rotating equipment

When should you choose the Retrofit & Predict package?

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You don't have any sensors yet and would like to monitor the vibrations and temperatures of your machine
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You want
to detect and fix machine faults at an early stage
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You want
to avoid failures & save maintenance costs

Your benefits at a glance

Quick connection and set-up: All services from a single source
Clear dashboard for all KPIs of the temperature and vibration analysis
Early detection of faults to avoid expensive repair costs
Maximize machine availability & lifetime

Scope of functions

Visualization of historical and real-time sensor data
With our dashboard, you can keep track of all the results of the temperature and vibration analysis.
Context-dependent precise machine monitoring
When monitoring, our software takes actual operating conditions, such as product recipes, into account.
AI-powered fault detection & forecasting
Our AI detects relevant discrepancies and alerts you to potential errors before problems arise.
Individually configurable alerts
You receive automated email alerts in real time as soon as a machine's health score drops.

Which machines are suitable and which faults can we identify?

Examples of rotating machinery
Centrifugal pumps & positive displacement pumps
Fans & motors
Turbines & compressors
Typical faults
Imbalances & alignment Errors
Coupling damage & belt faults
Bearing wear & set-up problems
Rotating Machine in a production environment
Would you like to get a comprehensive insight into technical data, measurement values and data transmission?
Access all details in our technical data sheet.

Monitoring of conveyor belts

Initial situation:
  • Conveyor belts depend on drive, transmission and clutch.
  • Failure makes the entire conveyor belt unusable.
  • Repairing needs to be done quickly to minimize downtime.
  • Currently often used until total failure.
  • Goal: smart maintenance.
Automatic monitoring through our software
  • First step: retrofitting sensors to conveyor belts with a length of more than 800 meters
  • AI learns various operating states & detects deviations
  • Major fault was detected at an early stage & failure could be prevented
  • Improved overview of extensive systems — fewer manual inspections required.

Project process with aiomatic & KSB

Sensoren werden an Ihre rotierenden Maschinen installiert – schnell und unkompliziert.
Your data is securely transferred and visualized on the dashboard.
Temperatur- und Vibrationsanalyse: Unsere KI-Modelle erkennen frühzeitig Fehler und senden Warnmeldungen.
Kontinuierliche Optimierung der Modelle für eine immer präzisere Überwachung.
Bild rotierende Maschine
“The set-up with aiomatic was surprisingly easy. The seamless integration into existing workflows and the intuitive use of the dashboard make the solution a real success that quickly adds value to our team”
Ben Thurnwald
Managing Director at Hansaport
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